Should be a BE / Dip in Mech with 10 – 15 years of experience in any light engineering industry. Preferably experience in machine shop consisting of HAAS make- HMC, VMC- CNC machining centers and lathes. Should be able to programme HAAS make HMC, VMC & control shop floor workmen in the shift. Thorough understanding of the drawings for the process improvements, knowledge in productivity improvement methods, tooling selection, jigs & fixtures development. Experience in production
planning of the monthly and weekly schedules of the products, experience in assembly, testing and handover to dispatch of the daily production planned etc .Knowledge of cost estimation, 5S, and hands on experience for initiating corrective / preventive actions for the shop floor problems and also for customer compliance.
Job Description:
- Improve manpower utilization within existing departments and processes. Schedule stability that allows for maximum return on efficiencies
- Reviewing the performance of subordinates Identifying training needs
- Overseeing the production schedule after receiving the monthly planning Implement and control the daily production schedule
- Dynamically review and adjust the schedule where needed to meet month-end goals Determine the human resources required
- Determine the material resources required
- Rework and rejection trend and ensure the execution of counter Measures and give direction to team to implement action plan
Skills & Knowledge:
- CNC Programming & Machining of HAAs, FANUC & Siemens machines
- Cutting Tool Technology – Tool cost reduction techniques, Tool Breakage Analysis, Tool design principles, Procurement of tools – Planning
- Functioning Mechanical Fixtures – Design
- Quality Standards and Procedures, Understanding of Product drawing Statistical Process Study, Root Cause analysis, CAPA (Corrective and Preventive Action)
- Fixture alignments capacity/ Line balancing, Handling Line Dynamics/Men Handling
- Man-Machine Interface
- Material Handling
- Safety rules and guidelines
- Cycle time reduction techniques.
- Responsibilities will include achieving all business goals and ensuring the implementation of policies, programs and initiatives affecting quality, cost, delivery and safety.
- Establish an environment of continuous improvement and building favorable employee relationships.
- Instills a “safety-first” attitude.
- Ensures that others have adequate training to safely perform their jobs. Creates a culture where safety is built into everything that is done
Coaching/Leadership
- Should committed to championing the development and advancement of others.
- Understands that development is a process and continually works with people over time to offer alternatives and follow-up on individual/team progress.
- Guides, encourages and supports the development of others by imparting skills, practical knowledge and personal experiences. Promotes an environment where it is possible to inquire into and test one’s assumptions and beliefs in an atmosphere of openness, ownership of one’s actions, and commitment to positive improvement by viewing problems from many perspectives, and seeking insights for breaking out of pre-conceived patterns.
Continuous Improvement:
- Employee is expected to find ways to continuously improve processes and responsibilities in their jobs utilizing methodology consistent with corporate direction.
- Employee will interact with variety of stakeholders via various communication mediums (written and/or verbal).
Operate within Financial Guidelines
- Understands the financial obligations of the organization and is accountable for all financial aspects of the business operation within area of responsibility.
Operational Planning & Organization
- Ability to provide leadership and direction in a daily production environment through the use of effective communication with stakeholders to ensure production schedules are met and appropriate operational decisions are made.
Quality Achievement to Customer Expectations
- Is committed to providing internal and external customers with excellence in products and services through continual improvement.
Note: This position will lead the overall CNC machining & Assembly section
